Warehouse safety is a growing issue, driven in part by the scrutiny that Amazon has been under for years relative to alleged injury rates that are higher than the warehouse industry averages at its fulfillment centers.
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Amazon has contested most of those allegations, arguing in part that the comparisons to others were inaccurate. But with that being said, Amazon has been strongly pushing the point that its investment in FC robotics is as much about safety as it is productivity gains. (See A Look at Amazon’s Robot Strategy, with a Focus On Safety.)
Warehouse staffing ProLogistix recently wrote a blog post on warehouse safety issues worth summarizing. The blog noted several key barriers to achieving a safer workplace for warehouse workers:
Compliance complexities: Leaders may find it difficult to follow safety regulations while ensuring adherence across all facets of warehouse operations.
Resource allocation: It’s critical to balance safety investments with operational needs. However, this can be complicated when facing budget, time, or resourcing constraints.
Employee engagement: As warehouse managers introduce improved safety protocols, it’s essential to instill a safety-first mindset to overcome resistance to change.Technology integration: While safety technologies are increasingly available, integrating them into existing warehouse systems without disrupting operations can be challenging
The Prologistix blog than offered this checklist for warehouse managers to consider when evaluating current safety status:
• A clear and unobstructed layout in aisles and open areas.
• Damage at your building and location (e.g., windows, floors, ceilings, and walls).
• Racks are in a sound and intact state.
• Correct usage of elevators and hoists for material lifting
• Covers or guardrails in place for fall protection
• Effective pest control measures.
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•  Functional overhead lighting fixtures.
• Adequate drainage.
• Proper stacking of loose or unboxed materials.
• Hygiene and cleanliness.
• Derail and bumper blocks on spur railroad tracks.
• Proper maintenance of fire extinguishers.
• Correct and clear markings on fire exits.
• Personal protective equipment (PPE) used for handling chemicals.
• Appropriate labeling of hazardous material containers.
• Functional and closed dock doors when not in use.
• Adequate ventilation.
• Equipment operates properly.
• Established employee training and evaluation procedures
Using this or a similar checklist before performing a safety audit can of course deliver a better result than without one.
ProLogistix also offers some other tips. Those include:
All warehouses should have safety manuals that are easy to read and readily available to all employees.
Designate team members to conduct routine safety audits and encourage all team members to report potential risks. This can help promote a safer warehouse environment.
Do you have any thoughts on warehouse safety? Let us know your thoughts at the Feedback button below (email) or in the Feedback section.
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