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Focus: Global Supply Chain and Logistics

Our Weekly Feature Article on Topics Related to Global Supply Chain & Logistics
 

From SCDigest's On-Target e-Magazine

- Oct. 8, 2014 -

 

Global Supply Chain News: Port Delays at LA-Long Beach, Across the World Cause Logistics Headaches


Delays at Ports of LA and Long Beach Getting Severe, with Chassis Issues Continuing to Be Key Source of Problems; "Can't Keep Doing This," Sears Exec Says

 

SCDigest Editorial Staff

 

So-called "port congestion," though sometimes really just throughput issues that may or may not really be congestion related, are once again thwarting shippers and importers both in the US and around the world.

At a recent a port congestion hearing called by Mario Cordero, chairman of the Federal Maritime Commission in Washington, D.C., Bob Wysocki, divisional vice president of international transportation and operations at Sears, stated that sometimes it takes as long as one to two weeks to move merchandise out of the port complex in Los Angeles and get it on a train bound for Sears' distribution centers.

SCDigest Says:

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As in the past at LA/Long Beach, and last year at New York/New Jersey, chassis availability to move the containers appears to be a big factor.

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That's a lot of time having cash tied up in inventory that should be moving much faster.

"We can't keep doing this," Wysocki said, noting the delays are especially acute for goods that are scheduled for promotional pricing campaigns and may not hit store shelves in time.

Larger and larger container ships are being blamed for some of the issues - but that is not really a matter of congestion, which implies there is a sort of gridlock that constrains efficiency. The simple reality is that these megaships are going to take a longer time to unload than it does smaller ships.

"We see it all the time," said Mondo Porras, a crane operator and vice president of the International Longshore and Warehouse Union at the port of LA, where the hearing was held. "You know it's bad when the truckers are blowing their horns because they have been waiting a long time."

The issue is far from being isolated at the ports of LA and Long Beach, though the delays there of course may be the most problematic for US importers.

The port of Manila may be the most challenged of all right now on a global basis. Earlier this year, the port was operating at 98% of theoretical capacity, very high rate. That volume problem has been exacerbated by delays of large infrastructure projects, particularly an elevated road network - called the Skyway project - that would link the port to areas north and south of the capital. The road network, which will connect Manila's north and south expressways, was approved in 1995, but isn't expected to be completed before 2016.

The analysts at Drewry Shipping recently produced the chart below, which identifies a number of ports with throughout issues and the primary cause of the delays.

 


The Journal of Commerce reports that congestion/delays grew worse over the past weekend in LA and Long Beach, as late peak season merchandise continued to roll in.

John Cushing, president of PierPass Inc., which manages the extended gates program for the 13 container terminals in the port complex, said this week tat terminal operators were spending millions of dollars and taking extraordinary steps to deal with the challenges.

That includes running the very costly "hoot owl" shifts from 3 a.m. to 8 a.m. to get boxes out of the the container yards.


(Global Supply Chain Article Continued Below)

 
CATEGORY SPONSOR: SOFTEON

 
 

Nevertheless, container volumes keep increasing at the terminals. According to the individual ports, combined container throughput in 2014 through August at the Ports of Los Angeles and Long Beach are 4.5 percent higher than the same period in 2013, even though many shippers diverted containers to other ports over fear of a strike or shutdown related to the negotiations between the Longshoremen's union and the ports. The ILWU has been working without a contract there since July 1.

As in the past at LA/Long Beach, and last year at New York/New Jersey, chassis availability to move the containers appears to be a big factor. A terminal will get enough chassis for several consecutive days to clean out its yard, but then the equipment supply dries up and the terminal's throughput slows down again.

 

"There are times when the imports are not moving. The numbers are outrageous - 6,000 to 7,000 containers just sitting at the terminals," Cushing told the JOC.

"Chassis are the Achilles' Heel here," said Fred Johring, president of Golden State Express and chairman of the Harbor Trucking Association of Southern California.

As we reported earlier this year, the chassis problem originated with many container carriers exiting the chassis business, a low margin one that came with lots of headaches, often selling the assets to chassis leasing companies. (See If Your Container is Late, it May be Awaiting a Chassis at LA-Long Beach.)

Terminals on both coasts immediately began to report that they did not have enough chassis, not because the overall supplies in the harbors were reduced, but because the business relationships involving cargo interests, shipping lines, terminal operators and chassis providers had changed.

Another terminal operator said its operation is working only two cranes each week against a vessel with a capacity of 10,000 20-foot containers, rather than five cranes as he should be, because the yard cannot absorb any more boxes. Vessel operations are slowing down to the point where some terminals are in danger of having to tell vessel operators to slow down their arrivals because the ships cannot be handled on schedule.

"Sometimes I have to dispatch a driver to a berth just to get a chassis and then bring it over to another berth," complained Robert Curry Sr., president of California Cartage Co., a large trucking and warehouse concern in Long Beach, Calif. "You can see how you eat up the truck driver's hours pretty quickly."

With this chaos, turn times for truck drivers are growing to as much as six or seven hours at a time.

There will certainly be some relief as the peak import season winds down, but middle term the chassis system needs reform, and US ports need more automation - the topic of which appears to be the chief stumbling block now between the ILWU and the Pacific Maritime Association in terms of reaching an agreement.

What port delays are you seeing, and are chassis issues the main cause? Let us know your thoughts at the Feedback button (email) or section (web form) below.


 

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