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Focus: Manufacturing

Feature Article from Our Supply Chain Trends and Issues Subject Area - See All

From SCDigest's On-Target E-Magazine

March 12, 2012

 
Supply Chain News: Molycorp Rare Earth Metals Deal Causes more Concern of China's Dominance

 

Acquisition of Metals Processor Draws Questions because its Facilities are in China; US Metal Production will be Sent There?

 

SCDigest Editorial Staff

An acquisition announced Monday by US-based rare earth metals producer Molycorp of Canadian-based Neo Materials Technologies, which processes the metals into a usable form, actually has raised concerns that it may actually reinforce China's dominance of the industry - and therefore control over some manufacturing sectors.

SCDigest Says:

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Complicating matters, it also turns out that states and the federal government here remain reluctant to allow new rare-earth processing faciliites to open over environmental concerns.

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Rare earth metals are a group of 17 elements, such as yttrium and dysprosium, that are used in everything from cars and defense systems to smart phones and "green" energy products. Though they typically only represent a small fraction of the finished product's make-up, these metals add certain key characteristics to the product, such as heat resistance.


Though several areas of the world naturally contain these metals, over the past few decades China has become almost the sole producer of the products. That has caused increasing concern, as prices have risen dramatically and China has both quietly and publicly made moves to use its near monopoly to give its own manufacturers huge advantages. That includes setting rigid export limits on the metals that has served to send prices spiraling on world markets.

Increasingly, China has been using favored pricing on the expensive rare earth metals to lure Western and Japanese manufacturers to move production into the country. (See China Continues to Flex Rare Earth Metals Muscle, as Companies Moving Factories there to Avoid Shortages and Brutal Prices Increases in Global Markets.)

As the recognition of the bind the US and other countries were in, Molycorp was formed a few years ago to develop a rare earch mine in Mountain Pass, CA, raising and spending huge amounts of money to get the project off the ground and then more recently accelerate its production schedule.

In fact, Molycorp project wad actually a restart of the mine, which was once the world's largest rare earth producer but was closed a number of years due to falling prices for the metals then and some environmental concerns.

So, Molycorp's acquisition of a processing company ought to be seen as goods news for US rare earth production and capabilities, right? The deal clearly gives it significant new technological capabilities, particularly in powders that are used in making sophisticated high-performance bonded magnets.

However, some are concerned because it turns our that Neo Materials has its processing capabilities in two facilities it operates in China itself under its Magnequench division, serving Chinese and Western manufacturers there with those high tech batteries and other products.

(Manufacturing article continued below)

CATEGORY SPONSOR: SOFTEON

 

 

The fear is that even if the US improves its production of the metals themselves, the actual use and processing of those metals will remain in China.

Ed Richardson, president of the US. Magnetic Materials Association, told the Wall Street Journal that the US is already "dangerously dependent on China" for rare-earth-magnet materials, including to supply its weapons systems, and that Molycorp's "export of U.S. rare earth assets into China will only exacerbate this problem."

Complicating matters, it also turns out that states and the federal government here remain reluctant to allow new rare-earth processing faciliites to open over environmental concerns. So, with the availability of rare earch ores, a growing number of manufacturers needing the metals operating in China, and difficulty getting permission to open a processing plant even a company wanted to in the US, its no surprise that China is dominating processing of the metals in addition to the initial mining of them.

In the mid-1990s, Magnequench (once owned by General Motors) closed a rare earth processing plant in Indiana and reopened it in the Chinese city Tianjin. A second Chinese plant was later opened.

Mark Smith, CEO of Molycorp, said such concerns over the move increasing China rare earth clout are groundless. The deal "does not in any way deplete our ability to serve the market outside of China whatsoever," he said.

Similarly, Constantine Karayannopoulos, the CEO of Neo Materials, said he expects Chinese authorities will honor existing quotas that permit export of material the company produces even after it becomes U.S.-owned.

"The early indications are there shouldn't be any issue," he said - but whether that will turn out to be true will have to be seen, as China continues to play rare earth hardball.

Do you think this deal is good or not good for use rare earth metal production? Dos the US need to make it easier to get processing facilities approved? Let us know your thoughts at the Feedback section below.



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