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First Thoughts
  By Dan Gilmore - Editor-in-Chief  
     
   
  June 5 , 2008  
     
 

The Integrated Supply Chain Organization

 
 

 

Gilmore Says:
Since supply chain is all about the horizontal integration of processes, and should be about optimizing total supply chain performance, for many of us, the “integrated supply chain organization” seems like it should be the natural state of affairs – even if we recognize it may take a while to get there.

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I’ve spent a decent amount of time over the past couple of years focusing on gaining a better understanding the “integrated supply chain organization.”

Just what is that, you might ask? Well, in general, I take it to mean a unified organizational structure, under a single leader, that encompasses all the traditional supply chain-related functions from source to consumption: sourcing/procurement, manufacturing, global logistics, distribution and transportation.

But the topic is actually quite complicated.

I got on this theme two years ago at a great meeting on this topic at the Supply Chain Executive Forum at Georgia Tech. There, we heard IBM’s Sal Calta describe the company’s 10-year journey to integrate its vast global supply chain operations. I’ve heard other versions of the IBM story before at larger venues, but in the smaller, more informal setting of the Executive Forum, Calta described very candidly the great benefits – and challenges – that resulted from making this transition from a more traditional functional supply chain organization to an integrated one.

As some of you know, we recently launched a new publication CSCO (Chief Supply Chain Officer) Insights, under the editorship of Gene Tyndall. It’s the only publication and web site geared specifically at the information needs of current and aspiring supply chain executives. The first issue of the hard copy newsletter was mailed in May to about 4000 SCDigest subscribers who fit that profile, and focused on the integrated supply chain organization.

You can download an e-version of the premier issue and/or apply for a subscription at www.cscoinsights.com.  The web site will soon be expanded, but we are off to a good start.

For the premier issue, the research arm of CSCO Insights did an analysis of the Fortune 125 product companies (manufacturers, retailers, wholesalers – not banks, insurance, utilities, etc.).  It looked in detail at company web sites, and supplemented that with some additional research.

The research showed 25% of these Fortune 125 companies had a single executive in charge of an integrated global supply chain, per the definition above. Another 26% of the companies had a supply chain-related executive/title among corporate officers, but that executive did not have responsibility for the entire supply chain. Often, purchasing/procurement was the missing function; in other cases, it was manufacturing.

A few companies, such as Whirlpool, have an integrated supply chain organization within North America, but not yet on a global basis.

34% had no supply chain related executive listed among corporate officers/executives on the web site. While this does not conclusively demonstrate the lack of an integrated supply chain organization, logic says that such an organization/executive would be listed among the company’s senior executives

This research is supported by anecdotal evidence from the executive recruiting world.

“The number of fully integrated supply chain organizations is still surprisingly low, but increasing,” says Dave MacEachern, head of the thriving supply chain practice at Spencer Stuart, one of the leading executive recruiters in this space. “If I were to guess, it is 25% of the time that we see true end-to-end supply chain requirements when companies are searching for a supply chain executive.”

Since supply chain is all about the horizontal integration of processes, and should be about optimizing total supply chain performance, for many of us the “integrated supply chain organization” seems like it should be the natural state of affairs – even if we recognize it may take a while to get there. There is no question we now see more announcements of people with the actual title of “Chief Supply Chain Officer,” or at least VP of Supply Chain with end-to-end responsibilities. But these are often at mid-sized companies where the transition is simpler – I’ve noticed, for example, a number of restaurant chains in the last year creating the new position of CSCO – who’d have guessed?

But it’s actually a complicated decision framework. In deciding how much to “integrate,” you need to consider at least three variables:

  • Business Unit Level: Is there an integrated organization for a given division, or the whole company? When does it make sense to start to think corporately? For example, I don’t think anyone would argue for GE having an integrated supply chain across businesses as diverse as medical systems and aircraft engines. But what about Unilever? In North America, it had separate supply chains for its food and personal care products businesses, until the businesses themselves were merged a couple of years ago. This can be a tricky question.
  • Functional Level: What functions go into an “integrated supply chain organization?” Above, I defined it as procurement through delivery, but procurement can also be tricky. Should the direct procurement function be under the supply chain, and a separate purchasing function under finance or something for indirect materials? Interestingly, we are seeing a simultaneous rise in both CSCOs and Chief Procurement Officers. Also, in consumer packaged goods, customer service has often fallen under logistics – when should that be part of an integrated supply chain organization? Ditto with other functions not clearly part of the traditional supply chain domain.
  • Geographic Level: Many companies are organized by geography. So, to have a single supply chain organization that manages the supply chain across those regional businesses may be tough to accomplish – meaning the changes would not be welcomed by geographic execs who want to control their own destinies.

So, these are the questions, as Gene Tyndall likes to say. I used to think once a company moved to an integrated supply chain organization, there would be no turning back, but find now that it isn’t the case. In the past 2-3 years, HP, GAP Inc., and 3M have all retreated from the integrated supply chain model, each for different reasons.

Still, I believe we will see the continued rise in the integrated supply chain organization and more and more Chief Supply Chain Officers, whether by that exact title or not. I can just point to what IBM has said have been the benefits of their integration efforts – billions in costs savings and free cash flow generation, 6% reduction in cycle times, lower inventories and more. Scale those big numbers down for your business, and it’s still a lot of savings.

I don’t know how far, how fast, but I think there is no question that 5 years from now, the percent of companies with CSCOs will be much higher than where we stand today.

What do you see as the framework for building an integrated supply chain organization? What are the limits of the model? Is this the right model ultimately for almost every company? Let us know your thoughts at the Feedback button below.

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Feedback

June 9, 2008

You cannot imagine how excellent is your article: CONGRATULATIONS !

Unfortunately, it is  obvious for us, Supply Chain executives, but not for our partners from Sales, Marketing and so on. Everybody is totally focused on increasing power instead of achieving excellence in performance, cost and customer service!

Mainly here in South America we´ve been facing, even at global companies, the same day in day out of explaining the real meaning of Supply Chain; can you imagine the size of effort to reach an Integrated area ???? I see all it as professional opportunities and I am totally convinced that this role is on our hands and attitudes as yours come directly to help us! By the way, I take opportunity to congratulate the new session called: MEGATRENDS! 

Wilma Maria Roberto
Supply Chain Executive
Brazil



June 9, 2008

Your note on CSCOs and integrated supply chain organizations was timely. The benefits of integration in the supply chain have been known and discussed for a long time but organizational change towards such a structure has been very slow mainly because of the internal dynamics of large multi divisional, global organizations. Matrix structures, where divisional supply chain executives report into both the division as well as corporate supply chain officers has put sometimes competing objectives and priorities in front of the divisional executive. Also the cross functional, cross divisional and global skills required to effectively handle a CSCO responsibility is rare to find in organizations that have not invested in the rotational development of executives with potential to grow.

Be that as it may, the ultimate movement towards integrated organizations mirrors the globalization trends and will inevitably progress. It is for forward thinking organizations to grab the opportunities presented by such organizational structures to improve cash flow and build excellence into operations.

Lalit Panda
Vice President Supply Chain and Information Systems
Harman Consumer Group



June 6, 2008

Integration calls for knowledge of (meaning visibility) the capabilities and capacities of the each node within the integrated supply chain. Knowing what your chain can or cannot do drives your strategy for business improvements and business expansion.

In the Canadian military we are discussing this within the framework of three pillars: requirements, resources and processes. We are looking to understand asset visibility across these three pillars. Clearly one limitation comes in the form of business trust between partners because to achieve integration you need process transparency going both ways.

Richard Quinn
Military Logistician



June 5, 20

Setting up a separate C-level exec around supply chain seems like the wrong solution to the right problem. It seems the answer is in educating and hiring COOs, CEOs, EVPs of business units and their staff that have been well trained in the correlation of managing materials and commitments in the extended supply chain to cashflow, working capital and overall profitability.

If business executives/leaders simply had an early warning supply chain measurement system managing supply and demand (e.g. extended enterprise S&OP) that can be properly triangulated back to real cashflow and GAAP financials - then most of the benefits are accomplished without the potential negative unintended consequences of creating a parallel C-level exec.

In short - my opinion is the accounting industry has sorely let down business - and in particular GAAP and SEC accounting. It creates such an enormous labor and resource drain but yet is most cases is way to late in providing forward looking insight to manage a changing market. Current-state defenders will give you historical data of how close over the long term SEC / GAAP correlates to forward looking measurement of cashflow / supply chain. However, they do not understand statistics.

If the sign wave of change amplitudes down 50% and up 50% each quarter the yearly average is in the same. But go ask a real business where they make their money…. It is in proactively responding to these changes to position new products, deal with seasonal opportunities etc. The firm that manages proactively will grow both in sales and in margin the one that does not will shrink in sales and in margin until there is not much left ! We see it often in our client work of firms of all sizes. Most organizations of any size have a treasury / working capital group under the CFO. Teaming that group with true extended enterprise supply chain talent might work to create some real value FAST.

Jon Kirkegaard
President
DRCA Inc
.



June 5, 2008

You are right on. What looks like the obvious answer -- an integrated supply chain organization -- requires an extensive analysis in terms of what makes sense to centralize and combine. In all but small companies, there are not obvious answers.

We need more frameworks as you have started to offer, and this is an area that clearly needs more research.

Gregg Peltier
Phoenix



 
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Keywords
Supply Chain Basics   Supply chain excellence   Supply chain organization   Supply chain strategy   Supply Chain Basics   Supply chain excellence   Supply chain organization   Supply chain strategy




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