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Feature Article from Our Distribution and Materials Handling Subject Area - See All

From SCDigest's On-Target E-Magazine

Aug. 4 , 2011

 
Logistics News: Understanding the Conveyor Industry's Sales Channels Ecosystem and its Impact on Vendor Selection


OEMs Usually Have Distributors' Backs; New "Consultant Systems Integrators" an Important New Trend

 

SCDigest Editorial Staff


Like many industries, the world of conveyor hardware and systems is made up of a complex web of manufacturers and channel partners. Understanding these channels and the relationships that drive them can help users of conveyor systems (including sortation systems) to make more informed decisions about which companies and channels to buy from.

SCDigest Says:

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In recent years a new sort of model has developed, in which an SI acts a like a consultant in the for materials handling hardware.

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The market of course starts with the equipment manufacturers themselves, sometimes called OEMs (original equipment manufacturers). There are several important dynamics occurring in the OEM sector. One is consolidation among the companies that had been the perceived leaders in the US market. In recent years, that included Intelligrated's acquisition of FKI Logistex, and Dematic's acquisition of HK Systems.

Those acquisitions were in part the result of increased competition coming into the US market from manufacturers in Europe and Asia, with US leaders hoping to "bulk up" to better fend off a new set of rival from both continents.

While all of the OEMs probably have considered themselves "systems integrators" in the past, in the sense of delivering a complete hardware and software solution, another important trend is that some OEMs (notably HK Systems before it was acquired) were moving down a path of becoming more true systems integrators, willing to take responsibility for implementing equipment and systems from third parties as part of a total solution. This is a topic we discussed in a Material Handling Tech Note last year (see The Conveyor Manufacturer as Systems Integrator).

From there, it gets even more complicated.

Many OEMs have some level of pure distributors - companies that sell basic hardware components (say gravity conveyor) but with little or no systems capabilities. These companies sell primarily from a
"catalog," serving as distributors in the traditional sense of that term in many industries.

There is also a higher level of distributor , however, often called a systems integrator (SI). Typically today, these SIs have full design, controls, and implementation capabilities. The scope of how different OEMs have used these types of channel partners, however, has varied significantly. Buschman, for example, once owned by FKI Logistex and now part of the Intelligrated family, had a significant focus on its large network of systems integrators (even as it usually called them "distributors")

Dematic (Rapistan), by contrast, has historically had very few such channel partners. Then there is Hytrol, which sells exclusively through both distributors and systems integrators, the latter of which often have both distributor and SI elements to their businesses.

In the not too distant past, the OEMs sometimes had to provide the control systems for complex projects sold by their SIs, and more recently they were still insisting on doing the controls for portions of a systems deemed high risk, such as complex, high-speed merges. That arrangement is largely gone, however, as many systems integrators have developed sophisticated control system capabilities and full blown Warehouse Control Systems (WCS) that rival or in some cases surpass the capabilities of the OEMs.

What hasn't changed, however, is the implicit and often explicit support of the SIs as they try to sell systems to customers. It is commonplace for OEMs to co-present with the SIs in big deals, specifically attesting to their support of the SI for a given project.

"The manufacturers will make it clear they are capable of stepping in as needed if the project starts to go off track," says Cliff Holste, SCDigest Materials Handling Editor and 30-plus year veteran of the materials handling industry.

Most of the SIs are relatively small firms ($10-30 million in sales is a common range), and companies may be concerned about the capabilities of those SIs to deliver a complex system from both a resources and financial perspective. The OEM, if they are comfortable with the proposed design, will provide the assurances end customers may need on both issues to help get the deal done.

As a $5-10 million dollar system would indeed often strain the financial resources of many systems integrators in terms of access to borrowing and cash flow, the OEMs will often offer their SIs special financial terms or options to make the finances work for their channel partners for very large deals.

(Distribution/Materials Handling Story Continues Below)


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Holste says that it is rare even in today's challenging market for the OEMs to pursue system deals under $1 million dollars in value. As those opportunities are discovered, they will most often be passed off to their channel partners, as the manufacturers view those smaller deals as an inefficient use of scarce sales resources. Another factor is that the often higher overhead costs of the OEMs can't be effectively spread over the smaller size deals as they can be for multi-million dollar projects.

As the deal opportunities start to get over $1 million in value, the OEMs will start to become more interested, and anything over $2 million would certainly catch the OEMs direct interest.

The $1-2 million range, however, is a bit of a gray area, Holste says.

"Many of the manufacturers would be interested in say a $1.5 million system on a direct basis, but will sometimes pass those off to their systems integrators because they need to feed those channels and keep them successful," Holste says.

Usually, the SIs are aligned with a specific OEM. That enables them to get better discounts and to receive the type of customer support for specific deals described above. However, that dynamic is changing a bit with the advent of the consultant SI, as we describe later in this article.

Another dynamic that has developed in the last decade is that many systems integrators have expanded geographically, and broken the informal rules that existed in the past that distributors/SIs of a given OEM would not poach on each other's territories. It was always understood that a customer of one SI might open a new distribution center in another SI's territory; what has changed in the recent past is that SIs are opening sales and service offices right in backyard of other channel partners of a given OEM.

Systems integrators such as Bastion Material Handling and Fortna have been very aggressive in terms of geographic expansion, to name a few. That means that today, it is not uncommon for several firms competing for a piece of business to all be representing the same conveyor manufacturer, a situation that was not very common just a few years ago.

Finally, in recent years a new sort of model has developed, in which an SI acts a like a consultant for the materials handling hardware portions of the system. Usually part of a "design-build" project, the SI will develop the design for the system, then solicit bids on the hardware portion from several different manufacturers, with complete transparency and at a predefined mark-up to the customer.

 

Conveyor Industry Channels Ecosystem

Channel Type

Role in Industry

Important Recent Changes

Manufacturers/OEMs

Drive the Rest of the Channels; Generally only Pursue Projects Higher than $1-2 Million in Value; Often Stand Behind Systems Delivered by the Integrator Channel Partners and Provide Financing Assistance for Large Deals

Consolidation among Major US Players; Increased Euro and Asian Competitors in US; Some Taking on more true Systems Integration Roles involving 3rd Party Equipment

Distributors

Sell Basic Hardware and Very Small "Systems;" Some OEMs such as Hytrol sell only Through Distributors and SIs

Distributors Expanding Geographically. invading former "Protected" Territories in their Primary OEMs Channel Network

Systems Integrators (SIs)

Handle more Complex Systems, including Very Sophisticated Systems in Many Cases; Generally Operate in Systems below $5-6 Million in Value but Sometimes as High as $10 Million; Some SIs also have Distributor Product Offerings as Well; Usually Tied to a Specific OEM

Increasingly Sophisticated Control Systems/WCS Capabilities; Expanding Geographically. invading former "Protected" Territories in their Primary OEMs Channel Network

 Consultant Systems Integrators

Serve a Hybrid Role, Usually in "Design-Build" Mode where the SI Bids Out the Hardware Components of the Design and Takes a Fixed Mark Up

Somewhat New Model; OEMs don't like being asked to bid by former "partners"

 

Understanding these channel relationships and trends can make logistics managers smart buyers of conveyor and sortation systems. Next week, we'll look more specifically at the pros and cons of different channel options, especially between going direct with the OEM versus using an SI for an automated system in distribution.

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