Manufacturing Focus: Our Weekly Feature Article on Topics Related to Manufacturing Management  
 
 
  - April 16, 2008 -  

Supply Chain News: For Vizio, it Really is about Supply Chain Versus Supply Chain

 
 

US Flat Panel Firm with Taiwanese CEO uses Japanese Style Ties with Suppliers to Fuel Rapid Growth

 
 

 

SCDigest Editorial Staff

SCDigest Says:
In a market known for product shortages, for now the strategy seems to be working for Vizio.

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You may not have heard of Vizio, Inc., but it is the fastest growing manufacturer of flat panel TVs in a field crowded with giants such as Sony, Samsung and Panasonic.

Headquartered in California, the company has grown rapidly to over $2 billion in annual sales from selling just one thing - a line of flat panel LCD televisions – while unlike most of its rivals- not actually manufacturing any products. It sales are up five-fold from 2005.

How it got there, and the supply chain strategy it’s using, is interesting.

Founder and CEO William Wang is a native of Taiwan who worked in the computer monitor industry. He has used direct financial links with suppliers of often hard to source components to, at least for now, give the company some competitive advantage.

Many people talk about how today it is “supply chain versus supply chain” competition – Vizio is living it.

According to a story in the Wall Street Journal, as Vizio first penetrated the US retail market through a deal with Costco, it soon found itself facing both supply and capital constraints.

Wang made a deal with Taiwanese contract manufacturer AmTran Technology that infused capital into the firm and, ultimately, gave AmTran 23% of Vizio.

“The arrangement gets Vizio preferential treatment. AmTran sometimes swallows shipping costs and pushes component suppliers to ensure Vizio's products are high quality and on time,” the Wall Street Journal reports. “AmTran now gets about 80% of its revenue from Vizio. In turn, Vizio sources as many as 85% of its TVs from AmTran.”

Wang says the relationship fosters true collaboration, versus the “big squeeze” most high tech manufacturers place on suppliers.

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The relationship, and the company’s total focus only on R&D, with no in-house manufacturing, for now have enabled it to substantially undercut its rivals’ prices at the store. Most of the larger players build many key components in-house, including the all-important LCD and plasma display panels.

In a market known for product shortages, for now the strategy seems to be working for Vizio.

Despite a rapidly growing market, "Vizio has always supplied my projections, and I've never been shorted product," says Tim Farmer, Costco's vice president of merchandising for consumer electronics.

The strategy is obviously high risk, especially for AmTran. If Vizio falters in the market, it will take a severe hit to its bottom line. But interestingly, AmTran also does final assembly for others in the industry – and believes its overall buying power across customers will enable it to keep receiving adequate supplies for LCD panels, which many believe will be in short supply later in 2008 – an advantage to Vizio it would be unlikely to receive without the financial interlocks.

What do you think of Vizio’s supply chain strategy? What are the benefits – and risks? Is it something more companies should consider – or a strategy that only works for now because of the huge current demand for flat panel TVs? Let us know your thoughts at the Feedback button below.

 
     
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