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Focus: Manufacturing

Feature Article from Our Manufacturing Subject Area - See All

From SCDigest's On-Target E-Magazine

- Oct. 22, 2014 -

 
Supply Chain News: Volkswagen to Bring in the Robots to Replace Retiring Baby Boomers

 

Board Member Says Strategy Won't Impact Germany's Unemployment Rate, but That is a Bit Misleading

 

SCDigest Editorial Staff

The automotive sector is already the largest user by far of industrial robots, but German giant Volkswagen says it is planning to up the ante to reduce its costs and replace thousands of retiring baby boomers.

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VW's Neumann says that robots which handle routine tasks cost VW about 5 euros an hour lower over their lifetime, including maintenance and energy costs, than a human.

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As at other German industrial companies, VW's workforce is growing older, and it will see a big wave of baby boomers retire between 2015 and 2030. Meanwhile, low population growth for years - below replacement rate - means that there will be fewer young people to take their place.

The answer? According to a recent magazine column written by Horst Neumann, VW's board member for human resources, it is more robots. But, Neumann says the machines would only take over monotonous or un-ergonomic tasks, while people would focus on more highly skilled jobs.

In union-heavy Germany, that could sound some real alarms, as the unions have a significant say in company policy. Neumann's column seem to be a sort of early announcement intended to get the news out there now and manage expectations early on, rather than springing it on the union and German public in a year or two.

To that end, Neumann's plays a bit of a semantics game in describing the impact. In the column, he says the change will not negatively affect Germany's unemployment rate, for example. But of course the unemployment rate is not the same as the total number of jobs.

Neumann put it this way: "We have the possibility to replace people with robots and nevertheless we can continue to hire the same amount of young employees. Or put the other way: we would not be able to compensate for this outflow of retirees by [hiring] young employees."

In other words, because of the reduced size of the labor pool there and lower interest in factory floor jobs by the current generation, VW believes its new hiring can stay constant versus current levels, not impacting the unemployment rate, even though many retirees will nonetheless be replaced by robots, not people.

The strategy gets at the heart of a real dilemma, where great majorities agree that low skill, repetitive manufacturing jobs are not desirable in the specific, yet companies using robots to replace those types of workers raises much angst not only for labor but the general population as well in many ways.


(Manufacturing Article Continued Below)

 

CATEGORY SPONSOR: SOFTEON

 

One key change enabling VW's plan: While robots remain comparatively rare in the final assembly area where workers must carry out intricate tasks in the vehicle interior, London's Financial Times reports that a new generation of lightweight robots that are able to work side by side with employees rather than inside a safety cage may alter that dynamic, as exemplified by the Baxter robot from Rethink Robotics. (See Is the Market Taking a Liking to Baxter, the "New Age" Industrial Robot from Rethink Robotics?)

The savings from such robotics are not as significant as one might think, however. In his column, VW's Neumann says that robots which handle routine tasks cost VW about 5 euros an hour lower over their lifetime, including maintenance and energy costs, than a human.

That compares with about 40 euros an hour in fully loaded labor costs per worker in Germany and less than 10 euros an hour in China.

"New generations of robots will likely be even cheaper. We must make use of this cost advantage," Neumann added.

The Financial Times notes that 21% of Germany's population is already over the age of 65, higher than any other country except Japan. Japan, in turn, has perhaps more aggressively than any country adopted robots to offset its aging population dynamic.

 

Is replacement of workers on the factory floor with robots simpky inevitable? What will the impact on society be? Let us know your thoughts at the Feedback section below.

Recent Feedback

This article was very interesting in showing how technology's impact is becoming more apparent now that it is moving to replace actual jobs. As the supply chain sector in companies push for this type of efficiency with technological implementations, I think this article showed a nice balance of both the positive and negative impacts. On one hand, this article showed that there is a growing angst among the public that jobs are being transferred from retirees to robots. People are getting worried that this means fewer job opportunities. On the other hand, this new generation of robots are a huge cost advantage. With robots being transferred in as the aging population leaves the workforce, I think it increases opportunities for people to have new jobs descriptions and tasks. Instead of doing the mundane, routine work that robots can now do, this saved cost can hopefully create other jobs that are specialized or focused on technological improvements. Supply chain has to be innovative to stay competitive so I believe that the use of robots will soon be inevitable for any company that wants to be a leader.   


Kristy Liang
Student
University of Texas at Austin
Nov, 10 2014
 
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