Manufacturing Focus: Our Weekly Feature Article on Topics Related to Manufacturing Management  
 
 
  - February 25, 2008 -  

What You Are Up Against in Competing with China

 
 

Recent Report from the Conference Board Shows Average Manufacturing Wages Still Under $1.00 US, though Wage Inflation is Making Other LCCs Attractive for Wage-Sensitive Products; 30 Minutes can mean 50% Savings

 
 

 

SCDigest Editorial Staff

SCDigest Says:
Economist magazine says companies can save a third in power costs and half in wage bills just by relocating a factory half an hour’s drive outside of Guangdong’s capital city of Guangzhou.

What do you say? Send us your comments here

We’re just catching up with a report released late last year from Conference Board researcher Judith Banister that analyzes manufacturing labor costs collected from China’s first National Economic Census.

Though the data just released is based on information collected for the end of 2004, it is the most complete and comprehensive compilation of its kind to date, providing a detailed picture of China’s labor costs across different sized employers, industries, and regions of the country.

The full report is available from The Conference Board at the following link: Manufacturing In China Today: Employment and Labor Compensation - look under 2007 Working Papers).

Averages Wages at 98 Cents Per Hour

According to the census in 2004, China had a little over 80 million hourly manufacturing employees working in established enterprises (excluding home-based and very small sites).  Of that total, 56.7 million were employees of manufacturing concerns “of designated size and above,” defined as all state-owned enterprises plus non-state-owned enterprises that had sales of 5 million yuan or more.

(Manufacturing Article - Continued Below)

 
 
CATEGORY SPONSOR: SOFTEON

 

 
 

(Manufacturing Article - Continued)

Employees at the larger companies averaged 98 cents (US dollars) per hour in total compensation in 2004. Those in established, but smaller, companies earned only half that much, at 49 cents US per hour.

Perhaps surprising to some, the level of benefit costs in China as a percent of hourly compensation is comparable to, or even greater than, those of Western countries. There are a variety of “funds” for health care, unemployment benefits, housing, pensions and other categories that both employees and employers must contribute. Different municipalities and provinces sometimes layer on their own individual required fund contributions, though the report notes that, in both cases, employers often evade their contributions. Nevertheless, the report says these benefits or additional contribution costs averaged nearly 30% of base wage compensation for Chinese employers in 2004.

The total hourly compensation varies significantly across different manufacturing sectors, according to the research. While the average across all sectors was 98 cents US per hour, as shown in the illustration below, these costs ranged from $4.37 per hour in the state-controlled tobacco production industry, to $1.35/hour for equipment manufacturing, to just 78 cents/hour in paper production.

Source: Corporate Executive Board

 

Differences by Region

The largest concentrations of employees in state-owned and large-scale manufacturing enterprises are in Guangdong province (contiguous with Hong Kong and Macao in southern China), provinces at the mouth of the Yangtze River (Jiangsu, Zhejiang, and Shanghai), and the Shandong province, another large coastal province. In provinces that are not major manufacturing centers, the large-scale factories are generally located in, or near, urban areas.

The wage compensation by region varies dramatically. The average annual compensation (a proxy for hourly wages) across all regions for larger manufacturers was 18,000 yuan, versus almost 32,000 yuan in the Beijing area – a difference of more than 70%. The Shanghai region is also comparatively expensive, at an average of just over 30,000 yuan annually.

These wage discrepancies have caused some Western manufacturers to move production further inland, away from the higher cost coastal areas, but there are trade-offs.

“Leaving places with higher labor compensation costs may bring negatives such as more inconvenience, higher costs of transport and logistics, greater bureaucratic logjams, and shortages of experienced and educated and talented employees,” the report notes. Stronger logistics support and the availability of component suppliers nearby can make the higher labor cost areas still the best choice in terms of total supply chain costs.

But such moves are tempting. Economist magazine says companies can save a third in power costs and half in wage bills just by relocating a factory half an hour’s drive outside of Guangdong’s capital city of Guangzhou.

Continued Upward Pressure

As SCDigest has noted before, rapid economic growth has led to significant upward wage pressures in most of China. Wages on average doubled from 1998 through the 2004 census period, and have had strong gains by most estimates over the past few years as well. Wages for larger manufacturers are growing especially fast, fueled in part by rapid productivity gains in factory operations.

“Rising labor compensation in China has begun to erode the country’s manufacturing price advantage,” the report says.

As a result, for basic, labor-intensive industries, other low-cost countries (LCCs) such as India, Pakistan, and Vietnam are becoming more attractive. Meanwhile, China continues to move upstream in terms of the sophistication of the products it can manufacture and increasingly design and engineer.

The full report provides a wealth of additional data that can help companies better understand what is really happening in terms of China’s labor costs.

Is there anything in this report summary that surprises you, or that is different than your experience in China? Do you think upward wage pressure will drive companies to other LCCs? Let us know your thoughts at the Feedback button below.

 
     
Send an Email
     
     
.