EPC Out-of-Stock Study Review – and Math | Containers Make the Global Trade World Go Round | Triggering Exec Attention to SCM | SCM Lessons from Dot-Coms | Feedback | Trivia

  December 1, 2005 - SupplyChainDigest Newsletter - Logistics Edition
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First Thoughts by Dan Gilmore, Editor
Wal-Mart Out-of-Stock Study – Proof or Not?

The University of Arkansas’ Information Technology Research Institute, a part of the Sam Walton College of Business, released a report a few weeks ago based on its preliminary study of the impact of RFID on reducing retail out-of-stocks (OOS).

The news out of Bentonville and most of the trade press was of course wildly positive. The official Wal-Mart press release on the study quotes CIO Linda Dillman as follows: “This is no longer a take-it-on-faith initiative. This study provides conclusive evidence that EPCs increase how often we put products in the hands of customers who want to buy them, making it a win for shoppers, suppliers and retailers.”

Does it?

First, let me repeat my consistent position that I’m very positive right now over many RFID-based applications, bullish long term over the retail/EPC variety, but just a little skeptical over the approach and economic sense of ECP in massive quantities right now.

For those who didn’t read the full report (available at http://itri.uark.edu ), here’s a quick summary. A team of University researchers, supported by a national merchandising firm, did visual inspections of out-of-stocks at shelf of 12 RFID-enabled stores and 12 “control” stores not yet using RFID. The research teams were tracking 4554 SKUs tagged with EPC codes at the RFID-enabled stores and obviously not tagged at the control stores.

The almost daily scanning lasted for approximately six months, from February to September, 2005, and included several Wal-Mart formats (Superstores, Neighborhood Markets, traditional).

The results: both sets of stores made progress in reducing out-of-stocks, but the RFID-enable stores did so much faster. In the end, the researchers concluded that RFID reduced OOS at store level by 16% over non-RFID based stores. The main driver of this improvement was a change from traditional methods of replenishing store shelves, which rely on workers noticing a shelf spot is empty, or scanning an item in the back store room and querying the system about room on the shelf to accept the product. With RFID, the store system uses data about store receipts and movement to the store shelf from RFID scans, combined with POS data, to drive “autopick” lists of what needs replenished. In short, this is a change from associate-driven replenishment to system-driven replenishment.

That last change in general certainly sounds good. But here are my questions, before we assume the benefits:

  • First, as the researchers note, there may have been some “ Hawthorne effect” – the fact that the stores knew they were being monitored may in itself have had an impact on results.
  • What the study scope does not include of course is whether there are other approaches to reducing out-of-stocks that are better/more economic than the massive EPC program. For example, as we reported a few weeks ago, Wal-Mart is in parallel rolling out it’s Remix program, which is designed to reduce OOS for fast moving SKUs through a streamlined distribution approach (see SCDigest Oct. 13, 2005). As we noted at the time, paradoxically the program will by definition reduce the return for RFID the more successful it is.

There are of course many other approaches that could have the same effect. For example, the report itself notes that one of the ways Wal-Mart replenishes the shelves now is that “Picklists [for shelf replenishment] can also be created by using a handheld device to scan barcodes on cases of product stored in the backroom. The system then identifies, via an indication of existing store level inventory, whether or not the case will fit on the shelf.” While this is currently an associate-driven process, it seems to imply the capability to create an autopick list without RFID, especially if a backroom stock locator such as Target employs was also used. Is EPC, at current costs/investment, clearly the best way to achieve the OOS goal?

  • The economic return: The study cited previous research that says out-of-stocks cost retailers about 3.4% of sales, and manufacturers 2.6% (though we’ve had some debate here as well at SCDigest – see “RFID – It’s a Zero-Sum Game on the Revenue Side”). So here’s my math:

If 3.4% additional retail sales can be had by reducing OOS altogether, a 16% reduction in OOS should increases sales by .54% (3.4% * .16). Now, half a percent sales increase when you sell $300 billion dollars of goods is nothing to sneeze. Wal-Mart’s current net profit margin is about 3.5%, but that includes a lot of overhead, so I am going to grant it a 10% return from each lost OOS sales dollar recaptured. So, .54% (half a percent) increased sales times a 10% profit margin equals .054% increase in profit. This is five hundredths of a percent, by my admittedly very back of the envelope calculation.

My conclusion: interesting work, carry on with more, EPC should certainly have some effect on improving OOS, the economic case for EPC still unclear right now.

What is your take on the University of Arkansas EPC/Out-of-Stock research? Does it clearly show the benefits of EPC, or do you have questions? Do we need more analysis of alternatives and total economics?
Let us know your thoughts.

Dan Gilmore

EXPERT INSIGHT

Lean, Agile and Adaptable Global Organizations –
An Information Technology Perspective – Part 1

By Ned Blinick -
SC Digest Contributing Editor

Fact: The globalization of the world economy is accelerating and those companies that manage it best will win the competitive wars. A current Accenture study of 238 senior purchasing executives indicates that in 2005 55% of product is purchased outside of the domestic market and this is expected to grow to 64% in the next 2-3 years.

Fact: Global sourcing/distribution organizations that have implemented integrated and synchronized enterprise solutions to manage their global commerce have been able to “lean” their organizations and drive dramatic value by eliminating needless waste . . .

Click here for the full column.

SCDIGEST E-LEARNING SERIES

The "Open Systems" Approach to Voice Technology in Distribution

Dec. 13, 2005
11:30 am. EST

Featured speaker:
Tom Singer,
Tompkins Associates

Event sponsors:

LXE.com

Provia Software.com

If you are interested in voice technology for distribution, it's an event you won't want to miss.

Click here to register and for more information.

EDITORIAL PREVIEW
Coming soon in SCDigest:
Defining a Demand-Driven Supply Chain
What Happened to the Supply Chain Planning Market?
RealRFID Newsletter
Task Interleaving Report
NEWS AND VIEWS

December 1, 2005
The Box that Makes the World Go Round
Ocean containers were invented in by American Malcolm McLean in 1956 � now 18 million of them are the lynchpins of global trade

December 1, 2005
The �Trigger Events� that Get Companies (and CEOs) Serious About Supply Chain Management
Researchers find four key scenarios that create executive attention and drive internal change

December 1, 2005
�Dot Com�s� Lasting Legacy � Focus on Total Customer Experience
Harvard researcher says successful and even unsuccessful web merchants have made a big impact on today�s supply chains

SUPPLY CHAIN TRIVIA

Q. What was the original name of what is now the Council of Supply Chain Management Professionals (CSCMP)?

A. Click to find the answer below

Interlog 2006   Softeon - www.softeon.com
YOUR FEEDBACK

Feedback is coming in at a rate greater than we can publish it � thanks for your response.

We received a moderate amount of feedback on our review of this year�s CSCMP conference in San Diego. Again, we unfortunately lost a number of unpublished Feedback responses on a number of topics due to a technical glitch, so our apologies � please send in your responses to this week�s articles and help us catch up! Our feedback of the week is from Gene Klein of Sysco with his review of CSCMP � you�ll find several others as well.

Keep the dialog going! Give us your thoughts on this week's Supply Chain topics. As always, we'll keep your name anonymous if required.

FEEDBACK OF THE WEEK On "CSCMP 2005"

I agree that this was the best conference in many years with new faces.  I hope that the new faces are a combination of the emphasis on supply chain and the attempt to expand from Logistics to the broader Supply Chain discipline.

I agree that metrics has become a focus which is long overdue and getting exposure and support from the IT world.

Two areas that you did not mention:

This conference has the importance of looking forward and it is equally important to be able to evaluate our personal company efforts as compared to those leading the way.  I have always found that we, at SYSCO, are leading in some areas, elected to not go down a path others have taken, and have plans to implement other elements presented as our business model is different and always changing. 

econd and perhaps a potentially of greater importance is the CSCMP effort to assist and support future relief efforts through a volunteer group of associations to bring the great capacity of the collective resources to bear to help others in a great time of need.  I feel confident in saying that we in supply chain can assist organization such as the Red Cross, Second Harvest and Salvation Army more effectively as a focused resource than individual efforts.  I feel that this is a good example that the sum of the group is greater than the total of individuals.  I hope that you will follow this effort and support this critical and necessary industry response.

Gene Klein
Sysco Corp

More On "CSCMP 2005"

I found the session to have some value

I also presented our "Carrier Web Portal" and found the audience interested in the topic I trust that when Dan mentioned " Corning" in his article, he meant Owens Corning?

John A. Gentle, DLP
Global Leader Transportation Affairs and Processes
Owens Corning


Good editorial.

I did not go to CSCMP, continuing a trend of the past few years.

The reasons I do not go are: it is very expensive; there are too many sessions -- and, not enough focus; there are too many commercials -- and, not enough substance; there is an increasing number of consultants and fewer 'do-er's'; there is decreasing attention to issues facing transportation providers -- and resolutions thereof; and, it is just too big a crowd.

I might suggest they have separate conferences focused on trans/3PL providers and one for shippers, perhaps alternating years or having one in the Spring and one in the Fall.  This would allow them to focus the agenda, perhaps shorten the event, and locate it in smaller facilities.

I regret not attending to see my friends and associates, but the issues above are overwhelming.

I'll be attending NITL in November to see if it is a better alternative.

Doug Fisher

I have not attended for several years due to budget constraints.

Now with the focus shifting away from strictly logistics I won't be back.

Paul Chandler
Ferro Corporation
Corporate Logistics Services

RECRUITMENT CORNER

This week's open opportunity is:

Sales Personnel
Full or Part-Time positions available.

SCDigest is expanding and looking for sales personnel. Capable of selling web and newsletter advertising, event sponsorship, and other marketing services to supply chain software, hardware, consulting, logistics services, and other companies.

Contact Dan Gilmore
if you are an interested candidate.
dgilmore@scdigest.com

(NOTE: Any inquiries will be handled with complete confidentiality.)

 
SUPPLY CHAIN TRIVIA

Q. What was the original name of what is now the Council of Supply Chain Management Professionals (CSCMP)?

A. What was the original name of what is now the Council of Supply Chain Management Professionals (CSCMP)? Today�s CSCMP was formed in 1963 as National Council of Physical Distribution Management (NCPDM). In 1985, the name was changed to the Council of Logistics Management (CLM), before this year�s change to CSCMP.

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