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  July 28, 2005 - SupplyChainDigest Newsletter
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Material Handling & Logistics Conference 2005  

SCDigest eLearning Series - WMS in the Oracle Environment Archive Now Available

First Thoughts by Dan Gilmore, Editor
The 50% Problem

I’ve been working with companies on logistics and supply chain issues for almost 15 years. I’ve consistently noticed one thing: it’s the very rare manger or executive who believes his function or organization is performing poorly.

Now maybe I’ve been fortunate or lucky enough to have only worked with dozens of the best performing operations, but it would seem the odds are against it. Which, of course, brings to mind the old axiom; 50% of all doctors finished in the bottom half of their class, a fact that becomes blatantly obvious to anyone with significant exposure to the medical system.

So, 50% of all of our operations are also performing below the mid-point – but how many of us know it, or are willing to admit it? In my experience, it’s a very small minority.

I’m also reminded of an observation that someone from the Herbert W. Davis Co. (now Establish Inc.) made to me a few years ago. The firm runs a logistics benchmarking service, the results of which are reported each year at the CLM/CSCMP Conference. The results are useful, but I was told there is some bias in the data toward better performing companies. Why? I was told, the companies that rank poorly, compared to others one year, tend to not come back to enter their data the next.

This is what I typically hear. The company believes it is either never the top in a particular performance category or that it’s “maybe not the best performing, but certainly above average.” In other words, almost everyone gives themselves at least a “B.”

The one exception tends to be when a new manager or executive first comes on board. This is quite rational, of course, as the poor performance can be blamed on the problems of the predecessor, and cited as the reason to drive investment, process and organizational change. This, of course, brings up the real problem: identifying performance which lags the competition or other benchmarks is often not, shall we say, a propitious career move. Yet, as Winston Churchill once said, “Facts are stubborn things.” Those in the bottom half on belong in the bottom half, whether they want to recognize it, or not. Believing otherwise, or refusing to consistently self-assess, simply leads to higher operating costs and poorer service for internal and external customers.

So, what to do? Well, as usual we’d love some ideas from our readers. I’d suggest:

  1. Recognize almost everyone is in the bottom half of performance in at least some areas and, by definition, 50% are overall (this could mean you)

  2. Consistent benchmarking and self-assessment into your operating model

  3. Don’t fire the messengers who suggest such an assessment, only to lead to the unpleasant discovery that what we thought was a “B” is really a “D.”
Why do so many companies overestimate their own supply chain performance levels? What can be done to reduce the personal risk and encourage more individuals and managers to accurately look in the mirror?
Let us know your thoughts.

Dan Gilmore

EXECUTIVE VIEW
Supply Chain Management In The Middle Market

By Gene Tyndall
SCDigest Contributing Editor

In my previous column – "Selling Supply Chain Solutions, not Just Products or Services" – I discussed how the Sell process is critical to a well-run and profitable supply chain.

It has occurred to me repeatedly in recent months that this point, along with other insights we have developed with successful Supply Chain strategies and transformations, are not finding their way into the executive offices of middle market companies....

Click here for the full column.

SCDIGEST VIEWPOINT

Opportunities for Multi-Modal Shippers

Guest Speaker: Doug Metcalfe, Irista

Play Viewpoint nowPlay Now
NEWS AND VIEWS

July 28, 2005
SCDigest Acquires "Supplier Selection and Management Report" from IOMA
Newsletter Provides Information and Insight on Purchasing, Supplier Management & Strategic Sourcing

July 28, 2005
Data Synchronization 101
Supply Chain Management Review article lays out the basics, says project ROI is high and real

July 28, 2005
Forget TCO � Think Total Value of Ownership
Techniques for sorting of potential IT project value are not well understood � here are some ideas.

INDUSTRY NEWS

Industry News - Click here for this week's performance details
Click here for performance details for this past week.

SUPPLY CHAIN TRIVIA

Q. What is �Takt Time�?

A. Click here for the answer

Become a Certified RFID Supply Chain Manager   Procure Con 2005
YOUR FEEDBACK

Feedback is coming in at a rate greater than we can publish it – thanks for your response.

We’re still really backed up. As promised, we’re printing a few more of the letters we’ve received on our First Thoughts piece a few weeks ago on "Slow Leak in the EPC Balloon?", which has generated a significant amount of reader response. This includes our feedback of the week on this topic from Fred Naigle of the Army’s AIT program.

You’ll enjoy his comments as well as those of several others, and one reader commenting on an older article who says working for General Gus Pagonis was a great experience.

Keep the dialog going! Give us your thoughts on this week’s Supply Chain topics.

FEEDBACK OF THE WEEK On "Slow Leak in the EPC Balloon?"

The EPC idea is a good one and although there seems to be a slow-down, I believe it is more a correction. However, EPC tied itself with passive RFID which contributes to the perception of a slowdown. Passive RFID has struggled to move beyond the Class 0 and 1 tags, that have limited data capacity and application in the market. Investing in Class 0 and 1 tags and architecture without the assurance of backward compatibility to Class 1 Gen 2, isn't prudent.

I think the market realizes the limited future of Class 0 and 1 and is correcting to the Class 1 Gen 2 tag. The slow-down in adoption of EPC may also be the result of its attachment to passive RFID. The EPC is a creative unique data construct that could be used with active RFID, smart cards, and even bar-codes. EPC really has not taken root in many of the markets where value of unique tracking or tracing of products is required. EPC should divorce from passive RFID technology to show its value with other forms of automatic identification technologies.

Fred Naigle, LC&RS, Inc.
HQDA, DCS G-4, DALO-SMI
Army AIT/RFID Program

More On "Slow Leak in the EPC Balloon?"

The slowing down in the market is also due to the expectations around gen2. We are seeing projects that are in principle ready for further roll out (especially in the RTI area), but are waiting for gen2 products, as it would be silly to apply the current tags to a returnable asset.

Gen 2 is also expected to improve read rates, to make some of the pilot projects more viable to go into further production.

Lastly, there seems to be a very healthy regrouping on topics that can really be pushed forward right now, in combination with the realization that data sharing is just as important as technology performance to make the BC work for all parties involved.

So, yes, some slowdown, but with understandable reasons for it.

Ard Jan Vethman
RFID Leader - Global Sector Manufacturing, Retail & Distribution
Capgemini Utrecht, the Netherlands

Your observation that there is a slowing of the RFID juggernaut is right on the mark. The down side is that it slows the efforts to achieve a truly viable technology that is cost effective for all participants. The up side is it might slow the margin errosion of those companies being drug into RFID by WM early in the game while their competitors get to wait on the sidelines.

WM chose to mandate participation on the basis of sales volume rather than market segment. For example, if my company sells bicycles to WM, and we are the only bicycle maker in the top 100, we get to spend a ton of money to participate in RFID today, while our competitors get to wait. Because there is no short term ROI for us, we're at a competitive disadvantage until other bicyle makers are also forced into the program. I can't pass the cost through to WM without pricing my company out of the market, so I'm forced to absorb the cost of RFID in margin.

Larry Felhauer
Ventura Foods

On "Scenario Planning for Supply Chain:"

First, I realize that this article is not current, but I just had to add a couple comments.

The General is absolutely correct, as a former member of the Non-Commissioned Officers' Logistics Program (NCOLP) and First Sergeant of several logistics companies, I know how unplanned events can end up spoiling things, so you plan for the unplanned. You devise "workarounds" that you may never need, you optimize for success.

I have studied General Pagonis' methods and strategies ever since I met him in the Netherlands. He is brilliant! One day, perhaps, I'll work with him again.

Jeff Oelke
Manager, IS and Support Services
Northern Arizona Regional Health Authority

RECRUITMENT CORNER

This week's open opportunity is:

VP of Distribution and Logistics
In the Indianapolis, IN area

Click here for the full job description.
Click here if you are an interested candidate.

(NOTE: Any inquiries will be handled with complete confidentiality.)

 
SUPPLY CHAIN TRIVIA

Q. What is �Takt Time�?

A. A lean manufacturing term, Takt Time is the available production time divided by customer demand for that time period. If production time per day equals 480 minutes, and unit demand for that factory is 120, the Takt time equals 4 minutes.

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